How To Streamline Production of Metal Tubes

 Investing in a rotating head cut off machine is one way to streamline the production of metal tubes at your plant.  A Rotating Head Cutoff Machine can greatly increase the efficiency of tube cutting and chamfering as well as loading and unloading, saving your plant time and money.  However, a machine only works as well as the overall system you have in place to minimize disruptions and maximize output.  How can you truly streamline your processes and increase profitability at your plant?  One way may be to look at the software you are using to monitor your overall production methods.  There are certain types of systems, such as an MES system, that can exponentially increase production, monitor safety issues, and make your plant much more efficient.

How Software Streamlines Production

One type of software known as MES, or Manufacturing Execution System software, is designed to oversee production of metal tubes from start to finish.  Not only does MES control the loading, cutting, finishing and unloading of metal tubes without human intervention, but it can also spot “trouble areas” where slowdowns or stoppages are occurring and report them back to managers or workers.  MES software allows a birds-eye view of the entire production run with feedback on each segment, allowing decisions to be made holistically rather than in a vacuum.

Additionally, MES software allows floor managers, employees and others to make quick adjustments to the operations of the production run, including real-time changes that can immediately impact the outcome of a run.  For example, if a manager suddenly learns that more of a particular cut or finish is needed, he or she can then adjust the run in real time through the MES, rather than shutting down the entire system to make changes. 

Furthermore, an MES spots safety issues that managers and employees may miss.  By noting areas where slowdowns or stoppages are likely to occur, the software can allow users to avoid pitfalls that hold up production, leading to quick decisions that can impact safety.  Because managers have a 360-degree view of the process, they can easily see where problems are starting and address them at the source, rather than searching for solutions and perhaps missing key problems that might create a safety hazard.

An MES-controlled system is one of the best ways to instantly increase productivity and safety, and is easy to learn and use.  Everyone in your plant can be trained to utilize the MES-based software, making it a universal solution for every level of employee and every area of your production floor.

At Hautau, we have spent many years developing rotating head cutoff systems that utilize the most efficient software possible.  Our servo-driven machinery cuts, finishes, loads and unloads while sorting and sizing to ensure that your production runs are completed quickly and accurately.  With the help of a Hautau system, you can enjoy fast, simple metal tube handling that ultimately increases both profits and safety at your plant.  Give us a call today to learn more about how we can help!

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